coronavirus4

China’s continued zero-Covid challenge for supply chains

The lockdowns and restrictions that China’s zero-Covid strategy risk, may create greater disruption than earlier waves of the pandemic, threatening already stretched global supply chains.

Beijing’s strict zero-Covid policy has curbed local outbreaks with mass testing, snap lockdowns, vigilant surveillance and extensive quarantines, but new variants such as Omicron have seen outbreaks intensify since the autumn.

China is determined to prevent any further Omicron outbreaks, especially as it prepares to host the Winter Olympics next month. It has recently imposed restrictions to maintain its zero-Covid target, with a lockdown in the central city of Xi’an, mandatory testing in Tianjin and parts of Zhongshan, Zhuhai and manufacturing hubs close to Hong Kong. And these are just the incidents that are known and get reported. There will undoubtedly be greater influence and impact, from the invisible actions taken.

Meanwhile restrictions have been eased in Ningbo, home to the world’s third largest container port, which has been in partial lockdown for most of the opening days of 2022, making entry and exit far easier for truck drivers heading to the port’s five container terminals.

Chinese ports are being impacted by regional lockdowns, with the situation varying widely from port to port and carriers changing vessel rotations at short notice, to avoid badly impacted gateways. This evolving situation raises the potential of even further disturbance, to already delayed shipping line schedules, from the main China base ports.

The situation may be exacerbated in the coming weeks, as China enters the build-up to many seasonal factory closures during Chinese New Year and Ningbo is still clearing backlogs, with many shipments having to be re-routed to Shanghai, to meet mother vessels.

Hapag-Lloyd is omitting Ningbo on two of its Asia-Mediterranean services and reinstating the Shanghai call, even though Shanghai is already severely congested, with most vessels already delayed by around one week. Very early, on their voyages into Europe.

Supply chains can usually cope with short-term lockdowns, but added shutdowns over a few weeks cause significant problems and with Covid, the lunar new year holiday and the Olympics all coming together, risks are multiplied and magnified.

After the initial virus outbreak spread from Wuhan over the lunar new year in 2020, the Chinese government blocked transport, preventing migrant workers who had travelled over the holiday period from returning to their jobs and factories shut for several weeks.

The latest restrictions have already impacted multinational organisations, with reports of Volkswagen and Toyota shutting their Tianjin plants last week and Xi’an chipmaker Samsung unable to get staff to work because of the lockdown.

And infections may spread further after Beijing reported its first locally transmitted case of Omicron, just weeks before the opening of the Winter Olympics in the capital.

Analysts fear that if infections spread, manufacturers would be as badly hit as they were two years ago, with few companies having their supply chains outside China, because these are strategic issues, which take a lot of time to stabilise.

Rather than moving production entirely out of China, some companies are trying to build second suppliers in China, while seeking alternative sources for components, but few of these initiatives will have progressed, as geographic diversification is often complex to get in place.

Supply chains have never faced so many challenges and with the situation in China being so fluid and changing rapidly, it is more critical than ever that you have the support of dependable partners. 

Metro share the latest supply chain news and most important global developments, so that you are always informed about the best alternatives and options, to keep your supply chain optimised. 

For further information and to discuss your ongoing requirements please contact Elliot Carlile,  or your usual Metro account manager to discuss alternative routes to market and manufacturing facilities.

AIS

Metro launch enhanced tracking tool as on-time ship arrivals hit six-year low

With global shipping schedule reliability at a six-year low and just 33% of ships arriving on time, during a chaotic year for container shipping, Metro Shipping is enhancing its MVT supply chain platform, with even greater scrutiny of real-time vessel tracking.

The ability of vessels to hit their port berthing window impacts shippers and other carriers that have goods or equipment tied up on the ocean voyage, with ripple impacts along the extended supply chain.

Metro’s new ‘Vessel Tracking’ tool links directly with (AIS) transceivers on ships carrying Metro cargo, to follow real-time progress and detect any ETA change or arrival at POD

The busiest trade lane, the eastbound trans-Pacific to the US West Coast, remained the most under pressure, with on-time performance at 10.4% for November, a slight improvement from October, with an average delay of just over 13 days from Asia in November, which is double the average delay seen a year ago.

Asia–US East Coast services had the seventh-lowest reliability among container trade lanes, Sea-Intelligence data shows, reaching 18.7% in November, up from 15.5% in October. Ships arriving on the US East Coast from Asia were delayed between eight and nine days, also double the level seen in November 2020.

The Asia-North Europe trade lane saw schedule reliability hit 24.5% in November, down from 43.5% in November 2020, while the Asia-Mediterranean lane sat at 22.3% voyage reliability.

On-time performance varies widely across carriers, as ships have faced delayed berth calls and long waits at anchor due to heavy congestion across many ports globally, forcing carriers to make last-minute adjustments to try to return ships to schedule, which has affected reliability.

BBC warn that shipping delays could continue well into 2022 - READ MORE

The 2M Alliance showed the highest schedule reliability, with 46.3% of Maersk vessels hitting their berthing window, Hamburg Süd hit 40.4% and Mediterranean Shipping Co achieving 32.4% on 2,555 voyages during November.

Ocean Alliance members, though, saw generally worsening reliability, with CMA CGM drop 3.7% to 27.9% across 3,352 voyages and Cosco Shipping reliability fall to 20.2% for November on 2,863 voyages.

Don’t forget the statistic of 33% on time arrivals relates to all global container vessel movements – it is not route specific. Deep-sea and, in particular Asia/ Europe/ Asia schedules would actually fall significantly below this figure, with some quoting the majority of vessels arriving off schedule, on the longer haul lanes.

With our enhanced tracking tool, you can ‘see’ the delays and issues, so you can plan and communicate this within your business and to end clients. This is our objective – an early ‘warning system’ that allows you to adjust your supply chain accordingly. It is expected that vessels will continue to be delayed for the foreseeable future and maybe the whole of 2022.

The MVT 'Track Your Vessel' module automatically follows all ships carrying containers with our cargo on the water. The module instantly detects an ETA change or an arrival at POD and automatically updates the MVT platform.

If the ETA change is +- 7 days, the relevant Metro operations team is sent a message by MVT, to advise them that a significant change has occurred and remedial action may be required.

Our technical solutions team are constantly innovating and evolving the MVT platforms to ensure that, whatever the challenge, our customers' products are in the right place, at the right time. 

Creating unique technical and operational supply chain solutions, to address each customer’s unique situation, is what differentiates us and has provided the platform for over four decades of sustained growth.

For further information on our MVT platform and to discuss how we can enhance your supply chains, please get in touch with Eilliot Carlile,  or your usual Metro team account manager, who will advise the options available, to ensure that expectations are met despite market impact.

China exports

Long supply chains offer innovation and lower prices

Many companies believe that the logical response to Covid disruption is to shorten supply chains, but a new academic study suggests longer supply chains may actually provide more innovation and economic benefit.

A team of academics from the University of Oxford and Harvard University found supply chains – in which producers bought input goods, converted them into other goods and sold them to other producers – amplified the effects of technological improvements and price reduction.

“Longer production chains for an industry bias it toward faster price reduction, and longer production chains for a country bias it toward faster growth,” said the report.

In its findings the reports shows first, that the rate of change of an industry’s price is a function of its position in the production network. This happens because productivity improvements accumulate along supply chains. As a result, industries that rely on longer supply chains experience stronger price declines than others. 

Second, they show how this observation can help explain cross-country differences in economic growth. 

Because an industry’s position in the production network and the industrial composition of a country are slow-moving variables, aggregate growth can be predicted from the structure of a country’s production network. Intuitively, countries whose final demand relies relatively more on industries with longer supply chains should grow more quickly. 

The academics found that detailed observations across industries and countries are consistent with both predictions and help explain why some countries grow faster than others.

The study comes as firms have sought to reduce risk by shortening supply chains and researchers admitted their results were “potentially counter-intuitive”.

Doyne Farmer, professor of mathematics at Oxford University, said: “The more steps in the process, the more opportunity there is for innovation. Industries with greater supply chains do better. We have been able to predict this over long periods. It does not explain everything that happens, but the principle can be seen operating.”

The report said an industry benefited from “both its own productivity growth and the accumulation of productivity improvements in its upstream suppliers”.

“As a result, the longer its chains of production, the faster its expected rate of price reduction.”

James McNerney from Harvard's Growth Lab and lead author of the study, said: “We show that production chains accumulate the benefits of technology improvement so that long production chains facilitate faster price reduction in industries and faster GDP growth in economies.

Our experience does show that shorter supply chains offer many of the same benefits, including cost-savings, access to skills, and the flexibility to scale up, down, or in a whole different direction.

Shorter supply chains (near-shoring) may also offer better collaboration and communication due its close proximity to the client, striking an appealing middle ground between the convenience of a domestic development team and the affordability of using far-off vendors.

Near-shoring also allows businesses to conduct processes, such as warehousing and logistics services further downstream, in order to be more efficient and reduce costs. 

Extended supply chains (off-shoring) and shorter supply chains can offer benefits and often a blend of both is appealing. 

Whichever strategy customers select, we work with them to improve supply chain resilience in five key areas:

Understanding – With a thorough understanding of our customers’ requirements and objectives we create supply chain solutions that draw on all options available in the current market.

Visibility – Our cloud-based supply chain management platform, MVT, links all participants and critical time-scaled events to provide end-to-end visibility across the extended supply network, with global control down to individual SKU level.

Agility – Slower moving lines from any origin can be deferred, while priority orders can be highlighted and expedited, to increase speed to market and accelerate the cash-to-cash cycle.

Flexibility – It is simple to change supply lines, adding and monitoring new vendors, product flows and outbound order data, from any location.

Contingency – MVT’s exception alerts and rules-based solutions, correct operational non-conformities, without human intervention, or alert users to issues outside set-parameters for corrective action.

For specific information, or to discuss how our technology could support your supply chain, please contact Simon George our Technical Solutions Director or Elliot Carlile.

Coronavirus highlights need for visibility

2022; Supply chain outlook

Supply chain pressures remain well above their pre-pandemic levels, but studies of worldwide supply chain constraints produced by the Federal Reserve Bank of New York suggest that pressures peaked in October 2021, raising faint hopes that global trade could start to normalise this year.

The gauge of worldwide supply chain constraints produced by the Federal Reserve is based on 27 variables, including global shipping rates and air freight costs, which dipped slightly lower in November and December, even as many countries face rising cases of the Omicron coronavirus variant and persistently high inflation.

Reproduced courtesy of the FT - https://www.ft.com/content/645837d9-a394-4ce5-bfd0-48f1aacc408d

Some analysts believe that the squeeze in certain areas will continue to ease off in the coming months, with some supply chain disruptions resolving themselves, while others may prove more persistent.

The swift reopening of the global economy caught many by surprise last year and while some sectors seem to be improving, many are still dealing with pandemic-related pressures, factory shutdowns and logistics bottlenecks.

Last year was a perfect storm for supply chains, with COVID disrupting global production, at the same time as the impact of the pandemic boosted consumer demand. The Suez Canal closure and terminal closures at two of the world’s busiest container ports caused months of disruption, knocking the highly synchronised global transport system out of rhythm.

Record vessel delays clogged ports and crammed warehouses and shippers competed to secure space in aircraft and on container ships, to keep production and sales moving, while facing cash flow pressure from increasing freight rates. Inevitably, as a result, consumers began to see empty shelves, limited product availability and rising prices.

If the bottlenecks persist in Asia Europe and the US, freight costs will remain high, cargo space will be limited and shippers will continue to face delays, that could in turn fuel inflation, prompting supply chain upheavals and accelerate consolidation of shipping networks, fundamentally changing world trade.

The size of the queue of vessels lined up outside Los Angeles/Long Beach, the US gateway for Asian imports, has become a barometer of worldwide supply chain convulsions and the number of container ships waiting is at a record high. 

LA/Long Beach accounts for roughly 22% of shipping capacity waiting to berth globally and if that bottleneck could be resolved, there would be enough capacity for the rest of the system.

Supply chains could prove more resilient this year, particularly if inflation hits consumer confidence and, in addition, any surplus in orders from the end-of-year holidays could help inventories replenish while outstanding orders come through.

The return of tourism, hospitality, rocketing fuel bills and higher-interest rates could all soften demand for goods, with some suggesting that shipping congestion could ease within weeks once consumers begin feeling the pinch.

Even as economists are generally optimistic about the year ahead, most indicators of supply-chain stress remain elevated above pre-coronavirus times and container shipping rates are still many times their level at the start of last year.

China’s zero-risk COVID approach remains a significant concern for supply chains this year, as any new wave of coronavirus infections, could lead to factory and port closures, which would further disrupt shipping.

Whatever challenges this year may hold we will continue to power the supply chains of our British headquartered and international customers, with our freight management and outsourcing teams and our multi-award winning MVT supply chain platform.

The MVT platform harnesses every supply chain participant, process, and milestone, to provide the real-time visibility, control and intelligence that supports resilient, flexible supply chains.

For further information on our MVT tool and to discuss how we can enhance your supply chains, please get in touch with Elliot Carlile or Simon George.